Thursday, March 27, 2014

WHY ARE MY CERAMIC TILES POPPING FOR NO REASON???

This is what I have been able to Google and find out.

One situation that can develop is if tiles are laid onto concrete before it has had time to completely cure. The general rule of thumb is to allow one month to cure per 25mm of thickness of the concrete slab. Even then, the average house slab can take up to two years to completely cure (and shrink). If this movement is not allowed for by using the correct adhesives and including expansion joints, something has to give. This is sometimes called TENTING. There have even been reports of tiles exploding unexpectedly. This is due to extreme lateral pressures as the walls and floors move in different directions. Nobody is expecting their tiles to explode!
Generally speaking, "tenting" does not happen overnight. Usually, it rears its ugly head about six months after the slab is poured or sometime after seven years. There's always some evidence that there has been movement in the slab.

Regardless, it's always a good idea to put soft joints in the installation OR EXPANSION JOINTS.  You don't want to have a soft joint everywhere, just every so often. A good frequency is to separate the floor into 3 x 3 meters (10' x 10') areas and do the perimeter of them. You still keep the open space between the walls – do NOT fill those voids.

In six months, the slab has achieved most of its cure. After 7 or so years of being dry, the slab acts a little differently as far as expansion rates go.

I'll try to add a little humor into all of this.  If you took a 4" thick Christmas fruit cake and left it in the pan for a few months, the top would likely get very hard by June. But if you were to cut into it, you might find that there was moist cake down below...or even in the middle.*

It would only make sense that the tiles coming up are in the center, since we usually have  a perimeter space. That's where the most stress is without a release.

So, for Guam - - we probably have the following ingredients that make us even more susceptible to tenting:

1. Lack of initial building codes and regulations, inspections and overall lack of excellence in building since a lot of this work was done probably by migrant workers.

2. More than our share of earthquakes and tremors – at lease 2-3 dozen a year.

3. The change in temperatures within any 24 hour period.   Most people do not leave their A/C’s on all day while they are at work.  Therefore, units get hot and moist during the day and start cooling off when people start coming home and throughout the night.

4. Our massive amounts of rain and high humidity doesn’t help either.
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